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						| @@ -0,0 +1,109 @@ | ||||
| // roomba dock mount | ||||
| // by zeus - zeus@ctdo.de - CC-BY-NC-4.0 | ||||
| // -> https://www.thingiverse.com/zeus | ||||
| // -> https://github.com/zeus86 | ||||
| // 2014-09-19 | ||||
| // some base measures of the original charger: | ||||
| // overall width: 132mm | ||||
| // effective upper width: 118.5mm | ||||
| // effective upper depth: 44mm | ||||
| // offset to wall: ~8mm | ||||
|  | ||||
| $fn=25; | ||||
| measured_w=118.5; | ||||
| measured_d=44; | ||||
| bracket_h=10; | ||||
| bracket_gap=50; | ||||
| charger_d=measured_d; | ||||
| wall_offset=5; | ||||
| material_t=3; | ||||
| bracket_spacing=1.5; | ||||
| hole_dia=4; | ||||
| bighole_dia=10; | ||||
| charger_width=measured_w+bracket_spacing; | ||||
| dock_width=charger_width+material_t*2; | ||||
| helper_w=measured_w-charger_d+bracket_spacing; | ||||
|  | ||||
| //mounting plate | ||||
| mnt_t=material_t*2; | ||||
| mnt_w=60; | ||||
| mnt_h=30; | ||||
|  | ||||
| //------------------------------------------------------------------------- | ||||
|  | ||||
|  | ||||
| module dock_mount_side(){ | ||||
| 	cube([helper_w,material_t,bracket_h],center=true); | ||||
| 	translate([0,wall_offset/2+material_t/2,0]){ | ||||
| 		cube([mnt_w,wall_offset,bracket_h],center=true); | ||||
| 	} | ||||
| } | ||||
|  | ||||
| module hole(){ | ||||
| 	translate([-4*hole_dia,0,1*hole_dia]){ | ||||
| 		rotate([90,180,0]){ | ||||
| 			cylinder(h=mnt_t+0.2,r=hole_dia/2); | ||||
| 			translate([0,hole_dia*2,0]){ | ||||
| 				cylinder(h=mnt_t+0.2,r=bighole_dia/2); | ||||
| 			} | ||||
| 			translate([0,hole_dia,mnt_t/2+0.1]){ | ||||
| 				cube([hole_dia,hole_dia*2,mnt_t+0.2],center=true); | ||||
| 			} | ||||
| 		} | ||||
| 	} | ||||
| } | ||||
|  | ||||
| module holes(){ | ||||
| 	for(x=[0:1])  | ||||
| 		translate([x*(hole_dia * 8), mnt_t/2+0.1, 5]) hole(); | ||||
| } | ||||
|  | ||||
|  | ||||
| module mount_plate(){ | ||||
| 	difference(){ | ||||
| 		cube([mnt_w,mnt_t,mnt_h],center=true); | ||||
| 		holes(center=true); | ||||
| 	} | ||||
| } | ||||
|  | ||||
| module gap_side(){ | ||||
| 	difference(){ | ||||
| 		cube([helper_w,material_t,bracket_h],center=true); | ||||
| 		cube([bracket_gap,material_t+1,bracket_h+1],center=true); | ||||
| 	} | ||||
| } | ||||
|  | ||||
| module clamp(){ | ||||
| 	difference(){ | ||||
| 		cylinder(h=bracket_h,r=charger_d/2+material_t,center=true); | ||||
| 		union(){ | ||||
| 			cylinder(h=bracket_h+1,r=charger_d/2,center=true); | ||||
| 			translate([0,-charger_d/2-material_t,-bracket_h/2-0.5]){ | ||||
| 				cube([charger_d/2+material_t,charger_d+material_t,bracket_h+1]); | ||||
| 			} | ||||
| 		} | ||||
| 	} | ||||
| } | ||||
|  | ||||
|  | ||||
| dock_mount_side(); | ||||
|  | ||||
| translate([0,wall_offset+material_t,mnt_h/2-bracket_h/2]){ | ||||
| 	mount_plate(); | ||||
| } | ||||
|  | ||||
| translate([0,-charger_d-material_t,0]){ | ||||
| 	gap_side(); | ||||
| } | ||||
|  | ||||
|  | ||||
| translate([-helper_w/2,-charger_d/2-material_t/2,0]){ | ||||
| 	clamp(); //left | ||||
| } | ||||
|  | ||||
| translate([helper_w/2,-charger_d/2-material_t/2,0]){ | ||||
| 	mirror([1,0,0]){ | ||||
| 		clamp(); //right | ||||
| 	} | ||||
| } | ||||
|  | ||||
 zeus86
					zeus86