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						| @@ -0,0 +1,146 @@ | ||||
| // volumio hifi-pi-case | ||||
| // by zeus - zeus@ctdo.de - CC-BY-NC-4.0 | ||||
| // -> https://www.thingiverse.com/zeus | ||||
| // -> https://github.com/zeus86 | ||||
| // 2015-03-09 | ||||
|  | ||||
| //====================================================================== | ||||
|  | ||||
| //DEFINITIONS | ||||
| $fn=150; | ||||
| case_w=155; | ||||
| case_h=100; | ||||
| case_d_top=15; | ||||
| case_d_bottom=30; | ||||
| case_d=case_d_top+case_d_bottom; | ||||
| mt=2.5; | ||||
| hole_dia_o=4.5; | ||||
| hole_dia_i=3; | ||||
| standoff_h=6; | ||||
| standoff_space_w=55; | ||||
| standoff_space_h=25; | ||||
| io_cut_w=40; | ||||
| io_cut_h=15; | ||||
| io_tray_l=25; | ||||
| io_vert_offset=2.5; | ||||
| dac_jack_dia=6.2; | ||||
| dac_jack_t=1.5; | ||||
| dac_jack_offset=11.5; | ||||
| usb_plug_w=11.5; | ||||
| usb_plug_h=10; | ||||
| usb_offset=usb_plug_w*0.75; | ||||
| disp_cut_w=100; | ||||
| disp_cut_h=41; | ||||
| disp_hole_dist_x=94; | ||||
| disp_hole_dist_y=56; | ||||
| clip_w=10; | ||||
| clip_d=mt*2; | ||||
| clip_h=15; | ||||
| clip_dia=mt; | ||||
|  | ||||
| //====================================================================== | ||||
|  | ||||
| //DRAWING | ||||
| case_b(); | ||||
| rotate([0,180,0])translate([0,0,-case_d_top*3])case_t(); | ||||
| translate([0,-case_h/2-dac_jack_t/2,case_d_bottom/2+io_cut_h/2]) io_tray(); | ||||
|  | ||||
| //====================================================================== | ||||
|  | ||||
| //MODULES | ||||
| module standoff(){ | ||||
|         translate([0,0,standoff_h/2+mt]){ | ||||
|                 difference(){ | ||||
|                         cylinder(r1=hole_dia_o/1.33,r2=hole_dia_o/2,h=standoff_h,center=true); | ||||
|                         cylinder(r=hole_dia_i/2,h=standoff_h+0.1,center=true); | ||||
|                 } | ||||
|         } | ||||
| } | ||||
|  | ||||
| module io_tray(){ | ||||
|         difference(){ | ||||
|                 cube([io_cut_w+hole_dia_i*6,dac_jack_t,io_cut_h+hole_dia_i*2],center=true); //frontplate | ||||
|                 for (x=[-dac_jack_offset/2+dac_jack_dia/2,-2*dac_jack_offset/2-dac_jack_dia/2])translate([x,0,io_vert_offset])rotate([90,0,0])cylinder(r=dac_jack_dia/2+0.1,h=mt+0.1,center=true); //DAC-Holes | ||||
|                 translate([usb_plug_w/2+usb_offset,0,io_vert_offset])cube([usb_plug_w,dac_jack_t+0.1,usb_plug_h],center=true); // usb-plug | ||||
|                 for (x=[-io_cut_w/2-hole_dia_i*2,io_cut_w/2+hole_dia_i*2])translate([x,0,0])rotate([90,0,0])cylinder(r=hole_dia_i/2+0.1,h=dac_jack_t+0.1,center=true); //mount holes | ||||
|         } | ||||
|         difference(){ | ||||
|                 translate([-io_cut_w/6,io_tray_l/2+dac_jack_t/2,-io_cut_h/2+mt])cube([io_cut_w*0.66-1,io_tray_l,mt],center=true); //tray-baseplate | ||||
|         //ziptie-holes | ||||
|                 hull()for (x=[io_tray_l*0.25,io_tray_l*0.75])translate([-io_cut_w/3,x,-io_cut_h/2+mt])cylinder(r=hole_dia_i/2,h=mt+0.1,center=true); | ||||
|                 hull()for (x=[io_tray_l*0.25,io_tray_l*0.75])translate([0,x,-io_cut_h/2+mt])cylinder(r=hole_dia_i/2,h=mt+0.1,center=true); | ||||
|                 hull()for (x=[io_tray_l*0.25,io_tray_l*0.75])translate([io_cut_w/3,x,-io_cut_h/2+mt])cylinder(r=hole_dia_i/2,h=mt+0.1,center=true); | ||||
|         } | ||||
| } | ||||
|  | ||||
| module clip(){ | ||||
|         translate([0,0,-mt])cube([clip_w,clip_d,clip_h+case_d_top-mt*2],center=true);  | ||||
|         rotate([0,90,0])translate([-clip_h+mt*2,0,0])scale([1,2,1])cylinder(r=clip_dia,h=clip_w,center=true); | ||||
| } | ||||
|  | ||||
| module hanger(){ | ||||
|         hull(){ | ||||
|                 translate([hole_dia_o,0,0])cylinder(r=hole_dia_o/2,h=mt+0.1,center=true); | ||||
|                 translate([-hole_dia_o,0,0])cylinder(r=hole_dia_o/2,h=mt+0.1,center=true); | ||||
|         } | ||||
|         hull(){ | ||||
|                 translate([0,-hole_dia_o,0])cylinder(r=hole_dia_o/2,h=mt+0.1,center=true); | ||||
|                 translate([0,hole_dia_o,0])cylinder(r=hole_dia_o/2,h=mt+0.1,center=true); | ||||
|         } | ||||
| }  | ||||
|  | ||||
| module case_b(){ | ||||
|         difference(){ | ||||
|                 translate([0,0,case_d_bottom/2])cylinder(r=case_w/2,h=case_d_bottom, center=true); //outer ring     | ||||
|                 translate([0,0,case_d_bottom/2+mt/2])cylinder(r=case_w/2-mt,h=case_d_bottom-mt+0.1, center=true); //inner ring | ||||
|                 translate([0,-case_h,case_d_bottom/2])cube([case_w,case_h,case_d_bottom+0.1],center=true); //bottom cut | ||||
|                 translate([0,case_h,case_d_bottom/2])cube([case_w,case_h,case_d_bottom+0.1],center=true); //top cut | ||||
|                 for (x=[-case_w/3,case_w/3]){ | ||||
|                         translate([x,case_h/10,mt/2])hanger();  //wall hangers | ||||
|                 } | ||||
|         } | ||||
|         difference(){ | ||||
|                 translate([0,0,case_d_bottom/2])cube([case_w*(case_w/case_h)/2-mt,case_h,case_d_bottom],center=true); //inner cube cut | ||||
|                 translate([0,0,case_d_bottom/2])cube([case_w+0.1,case_h-mt*2,case_d_bottom+0.1],center=true); //inner cube cut | ||||
|                 translate([0,-case_h/2+mt/2,case_d_bottom/2+io_cut_h/2+0.1]){ | ||||
|                         cube([io_cut_w,mt+0.1,io_cut_h],center=true); //I/O cutout | ||||
|                         for (x=[-io_cut_w/2-hole_dia_i*2,io_cut_w/2+hole_dia_i*2]){ | ||||
|                                 translate([x,0,0]){ | ||||
|                                         rotate([90,0,0])cylinder(r=hole_dia_i/2+0.1,h=mt+0.1,center=true); | ||||
|                                 } | ||||
|                         } | ||||
|                 } | ||||
|                 for (x=[-disp_hole_dist_x/2,disp_hole_dist_x/2],y=[-case_h/2+mt/2,case_h/2-mt/2]){ | ||||
|                         translate([x,y,clip_h/2+case_d_top/2+mt]) cube([clip_w+0.1,mt+0.1,clip_d*1.25],center=true); //clip holes | ||||
|                 } | ||||
|  | ||||
|         } | ||||
|         for (x=[-standoff_space_w/2,standoff_space_w/2],y=[-standoff_space_h/2,standoff_space_h/2]){ | ||||
|                 translate([x,y,0])standoff();  //pi standoffs | ||||
|         } | ||||
|  | ||||
| } | ||||
|  | ||||
| module case_t(){ | ||||
|         difference(){ | ||||
|                 translate([0,0,case_d_top/2])cylinder(r=case_w/2,h=case_d_top, center=true); //outer ring     | ||||
|                 translate([0,0,case_d_top/2+mt/2])cylinder(r=case_w/2-mt,h=case_d_top-mt+0.1, center=true); //inner ring | ||||
|                 translate([0,-case_h,case_d_top/2])cube([case_w,case_h,case_d_top+0.1],center=true); //bottom cut | ||||
|                 translate([0,case_h,case_d_top/2])cube([case_w,case_h,case_d_top+0.1],center=true); //top cut | ||||
|                 translate([0,0,mt/2])cube([disp_cut_w,disp_cut_h,mt+0.1],center=true); //display-hole | ||||
|         } | ||||
|         difference(){ | ||||
|                 translate([0,0,case_d_top/2])cube([case_w*(case_w/case_h)/2-mt,case_h,case_d_top],center=true); //inner cube cut | ||||
|                 translate([0,0,case_d_top/2])cube([case_w+0.1,case_h-mt*2,case_d_top+0.1],center=true); //inner cube cut | ||||
|         } | ||||
|          | ||||
|         for (x=[-disp_hole_dist_x/2,disp_hole_dist_x/2],y=[-disp_hole_dist_y/2,disp_hole_dist_y/2]){ | ||||
|                 translate([x,y,0])standoff(); //standoffs for display (hd44780, 20x04) | ||||
|         } | ||||
|          | ||||
|         for (x=[-disp_hole_dist_x/2,disp_hole_dist_x/2],y=[-case_h/2+mt+clip_d/2,case_h/2-mt-clip_d/2]){ | ||||
|                 translate([x,y,clip_h/2+case_d_top/2+mt]) clip(); //clips | ||||
|         } | ||||
|          | ||||
| } | ||||
|  | ||||
							
								
								
									
										
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