// stoffel-hotend tripod konus mount for deltas
// by zeus - zeus@ctdo.de - CC-BY-NC-4.0
// -> https://www.thingiverse.com/zeus
// -> https://github.com/zeus86
// 25.09.2014

mount_hole_distance=50;
overall_height=50;
material_t=4;
//=======================================
konus_dia=10.75;
konus_big_dia=mount_hole_distance/3;
konus_h=12;
konus_wall_t=6;
hex_cutout_w=6.25;
hex_cutout_t=3;
hex_cutout_d=8;
//=======================================
mount_arm_w=12.5;
mount_arm_block_l=mount_hole_distance/2;
mount_arm_l=mount_hole_distance/2+mount_arm_w/2;
mount_hole_dia=4.75;
mount_hole_hex_dia=8.5;
mount_hole_hex_d=2;
//=======================================
fan_hole_distance=20;
fan_hole_dia=3.2;
fan_base_w=25.5;
fan_base_h=20;
fan_base_t=konus_wall_t;

// ======================================


// =============    BASE    =============


module base_plate(){

	module base_mount_hole(){
		cylinder(r=mount_hole_dia/2,h=material_t*2,center=true,$fn=16);
		translate([0,0,material_t/2-mount_hole_hex_d/2+0.1]){
			cylinder(r=mount_hole_hex_dia/2,h=mount_hole_hex_d,center=true,$fn=6);
		}
	}

	module base_arm(){
		difference(){
			union(){
				cube([mount_arm_block_l,mount_arm_w,material_t],center=true);
				translate([-mount_arm_block_l/2,0,0]){
					cylinder(r=mount_arm_w/2,h=material_t,center=true,$fn=64);
				}
			}
			translate([-mount_arm_block_l/2,0,0]){
				base_mount_hole();
			}
		}
	}

	difference(){
		union(){
			for ( x = [0,120,240] ){
				rotate([0,0,x]){translate([-mount_arm_block_l/2,0,0]){base_arm();}}
			}
			cylinder(r=konus_big_dia/2+konus_wall_t/2,h=material_t,center=true);
		}
		cylinder(r=konus_dia/2,h=material_t+0.1,center=true,$fn=64);
	}
}



// ============   KONUS   ============

module konus(){

	module hex_cutout(){
		translate([-konus_big_dia/4.5-konus_dia/3,0,konus_h+material_t/2-hex_cutout_d/2+0.1]){
			cube([hex_cutout_t,hex_cutout_w,hex_cutout_d],center=true);}
			rotate([90,0,-90]){translate([0,10,konus_big_dia/3+konus_wall_t]){
				cylinder(r=1.75,h=konus_big_dia+konus_wall_t,center=true,$fn=16);}}		
	}

	union(){
		difference(){
			translate([0,0,konus_h/2+material_t/2]){
				cylinder(r1=konus_big_dia/2+konus_wall_t/2,h=konus_h,r2=konus_big_dia/2+konus_wall_t/3.3,h=konus_h,center=true);}
			translate([0,0,konus_h/2+material_t/2]){
				cylinder(r=konus_dia/2,h=konus_h+0.1,center=true,$fn=64);}
			for ( y = [60,180,300] ){			
				rotate([0,0,y]){hex_cutout();}
			}
		}
	}
}



// ============  DRAWING  ============



// outside roundness helper:
intersection(){
	cylinder(r=30,h=material_t,center=true,$fn=265);
	base_plate();}
	konus();